Manufacturing Excellence

Training Program: Manufacturing Excellence

There may be numerous challenges to achieve plant productivity - starting from leadership development, breaking the silo mind set, coaching juniors, managing stress and monotony of people, ensuring proper work life balance, resolving internal conflicts, motivating, dealing with workmen and unions effectively, etc. are some of the key issues.

How better safety compliances could be ensured such that there are no fatalities, how to reduce break downs and break down time, how to enhance quality, how to minimize rejections, how to control costs more effectively, how to ensure various targets and deadlines are constantly met, etc. are also important.

Manufacturing Excellence is also a result of accessing the best practices from Board Room Strategy to Process Strategy Integration to capable competent and committed shop floor execution.

Through rigorous pre-work, we will first identify your key issues and key challenges and propose customized intervention to your requirements.

Through extensive use of role plays, collaborative problem identification and solution generation, identification of right processes, identification of various initiatives along with the champions who would drive the same, setting goals and formulation of granular road map w.r.t how those goals should be achieved, design a vision board, a robust review mechanism along with the template and along with this the oath document we have helped numerous client organization drive unprecedented productivity and performance at their plants - They are ACC, Lafarge, Dalmia to name a few of them.

Learning Outcomes:

♦  Achieve zero breakdown time.
♦  Higher Safety - Zero Incidents
♦  Better housekeeping.
♦  Continuous Improvement in Processes
♦  Better waste management
♦  Higher cost control
♦  Enhance rejection control.
♦  Improve overall quality of your products.
♦  Obtain higher customer satisfaction through enhanced quality improvement.
♦  Achieve more synergy with Unions.
♦  Achieve Work-Life balance for your employees.
♦  Better compliance to processes.
♦  Improve employee satisfaction.
♦  Motivated plant workforce
♦  Better interdepartmental bonding and overall teamwork
♦  Higher organizational pride
♦  As a result, far better plant performance

LIST OF TRAINING PROGRAMS

# Skyrocketing Plant - Productivity - Our revolutionary dashboard driven program that guarantees enhancement of Plant Productivity
# Improving your Processes
# Implementing 5S, KAIZEN,
# TPM, TQM, WCM